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Handy-One Flux Cored Aluminum Brazing Alloy
AL 802

NOMINAL FLUX PERCENTAGE CHART
Flux Percentage by Wire Diameter
Core Constituents
Typical Application
1.2mm 0.047"
1.6mm 0.06"
2.0 mm 0.078"
2.2mm 0.087"
2.4mm 0.094"
2.6mm 0.1"
3.1mm 0.122"
Cesium
Solder for Repair
-----
19%
19%
-----
-----
-----
-----
Cesium & wire
Solder for Repair
-----
-----
13%
-----
-----
-----
-----

This proprietary new family of brazing & soldering products eliminates the need for a separate fluxing operation, which can result in a significant increase in productivity while minimizing flux exposure to your personnel and plant equipment.
HANDY ONE PRODUCT
Handy One is a trademark for a family of flux-cored brazing/soldering materials Small logothat offers numerous advantages compared to traditional metal joining methods. It consists of a filler metal in strip form that is rolled around a powdered flux. Formulations currently exist for aluminum (and silver based) brazing and soldering filler metals and it is available on spools or coils for wire feed applications or as preformed rings and shapes for automated production lines.
Some of the primary advantages of Handy One cored wire include:
  • It simplifies the brazing process by eliminating the manual fluxing operation; this also reduces flux exposure to your brazing personnel.
  • Joint quality and throughput can be improved due to the consistent application of flux and filler metal.
  • An environmentally friendly, non-corrosive fluxing system
  • Formulations exist for torch, induction or atmospheric furnace
These materials will join 1100, 3000 and 6000 series Aluminum with torch, induction or atmospheric furnaces. While typically cored with non-corrosive (CAB type) flux, the addition of cesium is recommended for improved wetting on 6000 series aluminum alloys. These materials are also available with additional brazing alloy in the form of a fine diameter wire inside the core. This reduces the percentage of flux and increases the volume of alloy, which can be advantageous in some furnace brazing applications.
USES
The AL 802 solder filler metal is also generally used to join aluminum and aluminum alloys.
BRAZING & SOLDERING CHARACTERISTICS
AL 802 is a general-purpose free flowing filler metal for use with all solderable aluminum and aluminum alloys when soldering with torch.
PROPERTIES OF BRAZE & SOLDER JOINTS
Zinc base solders, such as the the AL 802, develop the highest strengths of all commercial solders, exhibiting shear strength of 18,000 p.s.i. and more. Factors such as joint length, joint clearance, fluxing, amount of filler metal, cleanliness and heating all have an impact on the final joint strength. The zinc base solders are most corrosion resistant, the greater the quantity of zinc in the solder the greater its corrosion resistance.




TYPICAL FLUX-CORED FILLER METALS USED FOR JOINING ALUMINUM & AL-BASED ALLOYS
Aluminum
2.0%
Silicon
-----
Zinc
98.0%
All Others
.15% total

FILLER METAL PROPERTIES
Solidus Temperature
710°F (377°C)
Liquidus Temperature
725°F (385°C)
Brazing/Soldering Range
740-755°F
Specific Gravity
6.91
Density
.025 lb/cu.in.

SPECIFICATIONS
Not Available

AVAILABLE FORMS
Wire (.047 diameter to .125), Rod form (20" lengths of .062" to .125") and preformed rings and shapes.

WARRANTY CLAUSE
Lucas-Milhaupt believes the information contained herein to be reliable. However, the technical information is given by Lucas-Milhaupt without charge and the user shall employ such information at its own discretion and risk. Lucas-Milhaupt, Inc. assumes no responsibility for results obtained or damaged incurred from the use of such information in whole or in part.

Please contact Lucas-Milhaupt for more information or to talk to a Technical Representative about the Handy One product that's right for you.

Lucas-Milhaupt, Inc.
5656 South Pennsylvania Avenue
Cudahy, WI 53110, USA
info@handy-one.com
414-769-6000 phone
414-769-1093 fax

To find out more about Lucas-Milhaupt, Inc. go to www.lucas-milhaupt.com


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LucsMilhaupt
Lucas-Milhaupt, Inc.
5656 S. Pennsylvania Ave.
Cudahy, WI 53110, USA

http://www.lucas-milhaupt.com
info@handy-one.com
phone 414-769-6000
fax 414-769-1093
Handy & Harman
Handy & Harman of Canada, Ltd.
290 Carlingview Dr.
Rexdale, ON, M9W 5G1, Canada

http://www.handyharmancanada.com
hhcanada@handyharmancanada.com
phone 416-675-1860 | toll free 800-463-1465
fax 416-675-1956

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